Filler Panel Blank with shape laid out.
Shapes to be created on blank with rubber wheel.
Blank with all the shapes without body lines.
Body lines being put into properly shaped filler panel.
Blank before shaping and blank after shaping.
In the hammer form to create back edge.
Stretching and shrinking over hammer form
Back edge of dog leg formed in hammer form.
Filler panel completed with new back edge formed.
Door post from donor car and window track.
Donor post and filler panel beside car.
Window post cut out and bracing welded in.
Trail fit of new door post and inner structure.
Old door post removed, new door and door post can be fitted.
Fit of inner structure.
Filling the filler panel and trimming to fit.
Tack welding filler panel to top of doner car quarter panel.
Fabracation and fit of new sail panel.
Side view of filler panel and new sail.
Rusted lower quarter skin removed and inner planel cleaned and POR-15 applied.
Fitting new lower quarter skin.
Indent hammered into new quarter skin.
Quarter pannel tack welded.
New panel welded and ground ready for straighting.
Damage to donor door post.
Thickness of filler covering damage.
Tipping new edge for door post.
New pieces for door post.
New piece fabracated for door post.
New door piece welded in door post.
Trail fit of new door post and window.
Trail fit of filler panel.
Removal of old sail.
Trial fit of new sail panel.
Tack welding filler panel to top of donor car quarter panel.
Filler panel welded and ground ready for straighting.
Straigtened and sanded to show straightness.
Final fit of sail and filler panel.
Glass channel blank ready for shrinking and stretching.
New glass channel held in place ready for welding.
Final adjustments of sail, glass channel, and filler panel.
Inner structure cleaned and POR-15 applied.
POR-15 applied to back side of filler panel.
Filler panel and sail pannel welded and ground ready for straightening.
Welded and completed start of straightening.
Corner of wheel opening.
Trial fit of corner.
New rocker panel and corner welded ready for straightening.
Making new inner structure.
Shrinking to proper curve.
Fitting to car with new edge formed.
Fitting corner to inner structure.
New rocker welded.
Lead in door jam to smooth jam.
Lead applied and filed.
Uniform door gap.
Side view of completed work.
Wagon minus back doors and looking cool.